Factory low 1-5tph ball mill grinding machine for grinding stone rock gold ore

Brief introduction of Factory low 1-5tph ball mill grinding machine for grinding stone rock gold ore

Ball mill is a kind of equipment used to crush or grind materials to very fine powder, which is widely used in mining, cement, chemical industry, etc. Factory low 1-5tph ball mill grinding machine for grinding stone rock gold ore refers to all kinds of parts and components which are necessary to ensure the normal operation of the ball mill, including liner plate, grinding balls, gears, bearings and so on.

Features and advantages of Factory low 1-5tph ball mill grinding machine for grinding stone rock gold ore

Strong durability: Made of high-quality materials and under strict quality control, it ensures high wear resistance and long service life of spare parts.

Good interchangeability: The standardized design makes the spare parts interchangeable between different types of ball mills, simplifying the maintenance process.

Optimized design: Customised design according to the actual working conditions, which improves the working efficiency and reduces energy consumption at the same time.

Easy to install and maintain: reasonable structure, convenient for users to quickly replace and repair, reduce downtime.

Stable performance: Precision machining and rigorous testing ensure stable performance even in harsh environments.

(Factory low 1-5tph ball mill grinding machine for grinding stone rock gold ore)

Specification of Factory low 1-5tph ball mill grinding machine for grinding stone rock gold ore

The Factory Low 1-5tph Round Mill Grinding Device is developed for effective grinding of rock, rock, and gold ore in small mining or lab settings. With a handling capacity of 1 to 5 loads per hour (tph), this small and durable maker is optimal for decreasing hard products into great powder for additional processing. It deals with a selection of ores, including gold, quartz, copper, and iron, making it flexible for mineral handling applications.

The round mill features a long lasting rotating drum gauging roughly 900mm in size and 1800mm in length, constructed from top notch steel. Inside the drum, grinding media– steel balls ranging from 25mm to 50mm in size– crush and grind the material via impact and friction. The drum is lined with exchangeable manganese steel linings (10-15mm thick) to boost longevity and withstand wear.

Powered by a 5.5 kW to 15kW electrical motor coupled with a helical equipment reducer, the mill runs at a low rotational speed of 20-30 rpm, ensuring steady performance and power effectiveness. The machine supports both damp and dry grinding techniques, with discharge alternatives consisting of overflow or grate configurations to suit different product needs. Last result particle dimension can get to as great as 75 microns (200 mesh), ideal for gold removal procedures like cyanidation or flotation protection.

The robust steel framework makes certain security, while safety attributes such as overload protection and emergency situation quit switches improve operational security. Installment needs a solid foundation, yet the portable style streamlines setup in remote places with basic facilities. Maintenance involves routine lubrication, evaluation of linings and equipments, and substitute of worn elements.

Optional upgrades consist of variable speed drives, automated control systems, and custom-made liners (rubber or ceramic). The maker’s energy-efficient layout lessens power usage, and its modular construction allows customization of feed/discharge systems. Perfect for little mining operations or pilot tasks, this round mill integrates reliability, convenience of use, and low functional prices for regular grinding efficiency.

(Factory low 1-5tph ball mill grinding machine for grinding stone rock gold ore)

Applications of Factory low 1-5tph ball mill grinding machine for grinding stone rock gold ore

The 1-5tph ball mill grinding maker is a compact, reliable option designed for small grinding of stone, rock, and gold ore. Suitable for extracting procedures, construction projects, and laboratories, this low-capacity mill uses flexibility and reliability. Its main application remains in handling gold ore, where it grinds crushed ore right into fine bits to free gold for recovery through cyanidation, flotation, or direct smelting. This makes it crucial for artisanal miners or small-scale gold handling plants looking for affordable, mobile devices. Beyond gold, the machine manages a selection of minerals, including copper, iron ore, quartz, and limestone, accommodating varied markets such as mineral handling, porcelains, and concrete production. In building and construction, it grinds raw materials into great powders for cement blends or industrial additives. Ceramic manufacturers utilize it to homogenize clay and silica for regular product high quality. Laboratories and research study facilities take advantage of its capability to process small product sets for checking new removal techniques or analyzing ore make-up. Developed for resilience, the ball mill features a durable steel structure, wear-resistant liners, and easy maintenance, ensuring durability also in harsh atmospheres. Its portable layout enables very easy transport and setup in remote or space-constrained websites, minimizing logistical obstacles. Energy-efficient procedure decreases power intake, while reduced noise and dust emissions align with environmental and safety standards. The equipment’s user-friendly controls and security functions, including emergency situation quits and protective guards, make it obtainable for drivers with marginal training. With competitive prices and lowered operational expenses, this 1-5tph round mill is a sensible financial investment for start-ups, small mines, and processing units aiming to enhance performance without heavy capital investment. Whether grinding ore for precious metal recovery or generating materials for commercial use, it provides regular performance customized to low-volume demands.

Company Introduction

Established in 2007, Excavator Attachments Heavy Machinery Co.,ltd. focus on metal research and mining machinery spare parts. 2 factories over an area of 13,300 square meters, based on 100+ sets of equipment, our production capacity reaches 12000 Tons/Year. has passed ISO 9001 quality managment system certification in 2008.

Our mainly products are dragline excavator spare parts,rotary kiln spare parts, large modulus gear (gear shaft), gearbox ect. 40+ patents with over 45 years experience to help focus on improve the service life of spare parts. We belive that more than 80% reason of mechanical parts’ working life depends on hot processing (steel making/forging/casting/welding/heat treatment). Eight material engineers will control the quality from the original resource.

If you are interested, please feel free to contact us.

5 FAQs of Factory low 1-5tph ball mill grinding machine for grinding stone rock gold ore

What is the capacity of the 1-5tph ball mill grinding machine? The machine processes 1 to 5 tons of material per hour (tph), depending on the hardness, moisture content, and feed size of the ore. Softer materials like limestone or gold ore may reach the upper limit, while harder rocks like granite might yield closer to 1tph. Proper calibration of grinding media and rotational speed also impacts throughput.

What materials can this ball mill grind? It is designed for grinding stone, rock, and gold ore, but it can also handle other minerals like copper, quartz, iron ore, and sulfide-based ores. Avoid processing materials with excessive moisture (above 5%) or sticky textures, as they may clog the mill. Dry or slightly damp materials are ideal for efficient operation.

What maintenance does the ball mill require? Regular lubrication of gears and bearings every 100 operating hours is critical. Inspect the liners and grinding media (steel balls) every 500 hours for wear and tear. Replace damaged parts promptly to maintain grinding efficiency. Clean the discharge grate periodically to prevent blockages. Annual overhauls of the motor and transmission system are recommended.

What power supply is needed? The machine typically requires a 15-30kW three-phase electric motor, depending on the model size. Voltage compatibility varies by region (e.g., 380V/50Hz or 440V/60Hz). Diesel engines can be optional for remote locations without grid access. Confirm power specifications with the manufacturer before installation.

What output particle size can be achieved? The fineness ranges from 0.075mm (200 mesh) to 2mm, adjustable by grinding duration, media size, and material feed rate. Smaller steel balls (25-50mm) and longer grinding times produce finer particles. For coarse outputs, reduce processing time or use larger media. Screen classifiers can be added to control final product consistency.

(Factory low 1-5tph ball mill grinding machine for grinding stone rock gold ore)