Double chamber ball mill dry beneficiation marble ore aluminum ash production line

Brief introduction of Double chamber ball mill dry beneficiation marble ore aluminum ash production line

Ball mill is a kind of equipment used to crush or grind materials to very fine powder, which is widely used in mining, cement, chemical industry, etc. Double chamber ball mill dry beneficiation marble ore aluminum ash production line refers to all kinds of parts and components which are necessary to ensure the normal operation of the ball mill, including liner plate, grinding balls, gears, bearings and so on.

Features and advantages of Double chamber ball mill dry beneficiation marble ore aluminum ash production line

Strong durability: Made of high-quality materials and under strict quality control, it ensures high wear resistance and long service life of spare parts.

Good interchangeability: The standardized design makes the spare parts interchangeable between different types of ball mills, simplifying the maintenance process.

Optimized design: Customised design according to the actual working conditions, which improves the working efficiency and reduces energy consumption at the same time.

Easy to install and maintain: reasonable structure, convenient for users to quickly replace and repair, reduce downtime.

Stable performance: Precision machining and rigorous testing ensure stable performance even in harsh environments.

(Double chamber ball mill dry beneficiation marble ore aluminum ash production line)

Specification of Double chamber ball mill dry beneficiation marble ore aluminum ash production line

The Double Chamber Ball Mill for completely dry beneficiation in marble ore and light weight aluminum ash production lines is engineered to provide high-efficiency grinding, precision, and resilience. Created for processing medium-hard materials like marble (calcium carbonate) and lightweight, unpleasant aluminum ash, this ball mill makes certain optimal fragment size decrease and product uniformity. Its dual-chamber structure separates rugged and great grinding stages, making the most of power efficiency and outcome high quality.

** Secret Specs: **.
– ** Capability: ** 5– 50 loads per hour (flexible based upon product solidity and fineness requirements).
– ** Motor Power: ** 18.5– 450 kW (variable speed control for versatility).
– ** Rotational Rate: ** 15– 30 rpm (optimized for grinding performance).
– ** Drum Measurements: ** Size 1.2– 3.6 meters, size 2.5– 12 meters (personalized).
– ** Feeding Size: ** Approximately 25 mm for marble ore; flexible for aluminum ash.
– ** Release Size: ** 75– 250 microns (flexible by means of compartmentalized grinding media).
– ** Lining Material: ** High-chromium steel or ceramic liners (rust- and wear-resistant).
– ** Grinding Media: ** Steel spheres (30– 100 mm diameter in very first chamber; 15– 50 mm in 2nd chamber).

** Attributes: **.
1. ** Dual-Chamber Style: ** Coarse grinding in the first chamber breaks down bigger particles, while the 2nd chamber fine-tunes material to target fineness.
2. ** Dry Refine Optimization: ** Air flow systems and dirt collectors minimize material loss and make certain eco-friendly procedure.
3. ** Power Efficiency: ** Decreased power intake by means of maximized rotational technicians and load distribution.
4. ** Reduced Upkeep: ** Robust construction with quickly changeable linings and minimal lubrication factors.
5. ** Convenience: ** Compatible with marble ore beneficiation (for construction, ceramics) and aluminum ash recycling (metal healing, concrete ingredients).

** Applications: **.
– ** Marble Ore Handling: ** Produces great calcium carbonate powder for paints, plastics, and paper coverings.
– ** Aluminum Ash Recycling: ** Recuperates metallic aluminum and processes residues right into raw materials for refractories or cement.

The production line integrates supporting tools such as jaw crushers, classifiers, magnetic separators, and pneumatically-driven conveyors for smooth procedure. Built to ISO standards, this sphere mill makes sure dependability, durability, and compliance with industrial safety and security and environmental laws. Customized setups are readily available to align with details throughput, material, or spatial needs.

(Double chamber ball mill dry beneficiation marble ore aluminum ash production line)

Applications of Double chamber ball mill dry beneficiation marble ore aluminum ash production line

The Double Chamber Sphere Mill is a pivotal part in dry beneficiation assembly line created for processing marble ore and aluminum ash, providing effectiveness, precision, and ecological sustainability. This innovative milling system utilizes two grinding chambers to accomplish ideal fragment dimension reduction and product splitting up, making it perfect for sectors focused on mineral processing and waste recycling.

** Marble Ore Processing **: In marble beneficiation, the Double Chamber Ball Mill performs dry grinding to convert raw marble ore right into fine powders (typically 200-300 mesh). The initial chamber uses big steel rounds for coarse grinding, breaking down marble portions, while the 2nd chamber uses smaller rounds for great grinding, ensuring consistent bit circulation. The dry technique removes water use, preserving marble’s natural residential or commercial properties and minimizing power intake. This procedure yields high-purity calcium carbonate powder, widely made use of in building materials, paints, plastics, and paper industries. The lack of water likewise lessens iron contamination, ensuring item quality.

** Aluminum Ash Recycling **: Aluminum ash, a byproduct of aluminum smelting, has recurring steel and oxides. The ball mill’s completely dry grinding divides metal aluminum from non-metallic oxides. The dual-chamber design makes sure thorough pulverization, allowing efficient recuperation of light weight aluminum particles for reuse in metallurgical processes. The remaining oxide-rich powder is repurposed for concrete additives or refractory products. Dry processing protects against oxidation of aluminum throughout grinding, making the most of steel healing prices and lowering landfill waste.

** Production Line Advantages **:.
1. ** Energy Effectiveness **: Two-stage grinding enhances power use, reducing functional costs.
2. ** Environmental Conformity **: Dry beneficiation removes wastewater, lowering contamination threats and saving water sources.
3. ** Convenience **: Versatile to differing ore solidity and material types, making certain constant outcome for marble and light weight aluminum ash applications.
4. ** Cost-Effectiveness **: Lower maintenance and operational expenses compared to wet grinding systems.

By integrating the Double Chamber Sphere Mill into completely dry beneficiation lines, sectors attain higher product top quality, resource recovery, and compliance with sustainability objectives. This modern technology is essential for transforming raw marble ore into premium commercial powders and converting light weight aluminum ash right into reusable materials, driving circular economy methods in mining and metallurgy sectors.

Company Introduction

Established in 2007, Excavator Attachments Heavy Machinery Co.,ltd. focus on metal research and mining machinery spare parts. 2 factories over an area of 13,300 square meters, based on 100+ sets of equipment, our production capacity reaches 12000 Tons/Year. has passed ISO 9001 quality managment system certification in 2008.

Our mainly products are dragline excavator spare parts,rotary kiln spare parts, large modulus gear (gear shaft), gearbox ect. 40+ patents with over 45 years experience to help focus on improve the service life of spare parts. We belive that more than 80% reason of mechanical parts’ working life depends on hot processing (steel making/forging/casting/welding/heat treatment). Eight material engineers will control the quality from the original resource.

If you are interested, please feel free to contact us.

5 FAQs of Double chamber ball mill dry beneficiation marble ore aluminum ash production line

**What is a double chamber ball mill, and how does it function in dry beneficiation?**
A double chamber ball mill is a grinding machine with two compartments for sequential material processing. In dry beneficiation, coarse marble ore or aluminum ash enters the first chamber, where large grinding media break it into smaller particles. The material then moves to the second chamber, fitted with smaller media, for fine grinding. Air classifiers or separators ensure precise particle size distribution without water, making it ideal for arid regions or water-sensitive applications.

**Why choose a double chamber design over a single chamber for marble and aluminum ash processing?**
The dual-stage grinding process enhances efficiency. The first chamber handles coarse grinding, reducing initial particle size, while the second achieves finer, uniform output. This minimizes overgrinding, saves energy, and improves product quality. The design also allows flexibility in adjusting media size and mill speed for varying material hardness, making it suitable for both abrasive marble ore and lighter aluminum ash.

**How is maintenance managed for prolonged operational efficiency?**
Regular inspections of liners, grinding media, and diaphragms prevent wear-related downtime. Lubrication of bearings and gears, along with monitoring vibration and temperature, ensures smooth operation. Dry processing reduces corrosion risk, but periodic cleaning prevents material buildup. Predictive maintenance schedules optimize performance and lifespan.

**Is the double chamber ball mill energy-efficient compared to wet processing systems?**
Yes. Dry beneficiation eliminates water use, reducing energy spent on slurry transport and drying. The two-stage grinding process lowers power consumption by distributing workload efficiently. Optimized rotation speed and chamber design further cut energy costs, making it 20–30% more efficient than single-chamber or wet systems in similar applications.

**Can this system process both marble ore and aluminum ash effectively?**
Absolutely. The mill’s robust construction handles abrasive marble ore, while adjustable parameters (media size, rotational speed) accommodate lightweight aluminum ash. Customizable liners and separators ensure optimal recovery of metallic aluminum from ash and precise calcium carbonate grading from marble, offering versatility for diverse production needs.

(Double chamber ball mill dry beneficiation marble ore aluminum ash production line)